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The Printing Industry:
Improvement of Resource Efficiency and Environmental Performance

The printing industry covers these major sub-sectors, which are defined by the type of printing process they use: Lithography (including sheetfed offset, heatset web offset and non-heatset web offset processes); screen printing; gravure printing; and flexography. Photo processing is common to all the subsectors.

The printing industry has many resources for cleaner production. Several US government programs promote cleaner production in the industry and provide extensive technical support. The trade associations are active in environmental issues and training. Many case studies and technical guides are available on line. There are many low-cost opportunities for cleaner production in the printing industry. Primary solutions include using computer-based photo processing, which eliminates most photoprocessing chemicals and wastes; switching to water-based inks, which can eliminate much solvent use; and recycling of waste inks and solvents. Perhaps the greatest challenge in this industry is marketing the cleaner production information available. Most printing companies are small and dispersed throughout communities, making it a challenge to reach them. Trade associations are therefore very important partners in cleaner production for this industry.

The table below lists solutions to reduce waste and pollution in printg. Company environmental programs should demonstrate that these options have been considered thoroughly. Direct links to online guides to printing pollution prevention follow the table.

Solutions to Increase Efficiency and Reduce Waste in Printing Companies

Storage
  • Store different waste types in different containers.
  • Perform periodic inspections of all materials in storage.
  • Store materials in reusable containers.
  • Keep storage areas free from traffic or exposure to the elements.
Disposal
  • Segregate different solvent wastes so that less harmful wastes can be disposed of at less expense.
  • Segregate bath solutions from wastewater streams.
  • Segregate packaging and other non-hazardous waste.
  • Where possible, return any unused, obsolete materials or empty containers back to the supplier.
Inventory
  • Store paper in a properly climatized area to prevent deterioration.
  • Computerize inventory to achieve first-in, first-out system which cuts down on materials unnecessary for production.
  • Inspect raw materials before accepting them into production.
  • Make sure raw materials are properly dated and labeled so as to keep track of storage lengths.
  • Where possible, order frequently used materials in larger quantities.
Plate Processing
  • Use computer laser processing to achieve proofing with little or no unnecessary paper waste.
  • Make use of various automated features that reduce make-ready times, improve quality control, and reduce paper waste.
  • Recapture silver from spent bath solutions in order to reuse the solution while possibly selling the captured silver.
  • Use aqueous plates to eliminate potentially hazardous plate developing chemicals.
  • Add ammonium thiosulphate, reducers, or intensifiers to better control the bath life contaminated by silver.
  • Use concentration ratios provided by the manufacturer of the developer and fixer ( 3:1 ratios are considered to be excessive).
  • Measure quantitatively (e.g. a pH meter) rather than just visually when considering bath replenishment.
Printing and Finishing
  • Properly reseal ink containers after use.
  • Employ a standard ink sequence to prevent unnecessary press cleaning.
  • Apply a spray to the fountain solution to prevent drying and fill fountain only enough for a particular run.
  • Dedicate a press operation for hazardous inks to help segregate waste materials.
Material Substitution
  • Substitute hazardous inks with less hazardous (vegetable oil or water based) inks.
  • Substitute developers with ones having less or no isopropyl alcohol.
  • Use all purpose solvents in place of solvents dedicated for particular uses.
  • Spot apply solvent rather than pouring.
  • Uses silverless processing plates to prevent silver halide contaminated fountain baths.
Recovery/ Reuse/ Recycle
  • Find alternative uses for drums, containers, or materials exceeding their shelf life within the shop or, if possible, perhaps another company may have a use for your waste.
  • If local companies cannot take your waste consider listing it on the Canadian Waste Exchange.
  • Use waste paper in office as packing, internal memos, or scrap paper for notes.
  • Become aware of possible recyclers in your area for all your waste including paper, cardboard, aluminum plates, and solvents. Contact your supplier if you are unsure of how to dispose of the waste material they supply.
  • Use an industrial wiper rental service instead of disposable fabric or paper towels.

Links

Technical Guides to Cleaner Production

The Canadian Pollution Prevention Information Clearinghouse has well-described links to over 150 sources of cleaner production information for printers.

http://www3.ec.gc.ca/cppic/Search/Search_E.cfm

The Small Business Environmental Resource Center also has over 150 direct links to online guides and resources, by selecting Printing from the sector menu.

http://www.smallbiz-enviroweb.org/pubsector.asp

The Commercial Printing Industry Compliance and Pollution Prevention Workbook is a step-by-step guide.

http://www.pprc.org/pprc/sbap/workbook/tocprint.html

The Environmental Compliance and Pollution Prevention Guide for Lithographic Printers is a good introduction with an extensive checklist of pollution prevention suggestions.

http://www.dec.state.ny.us/website/ppu/ecpplith.pdf

Environmental Self-Assessment for Lithographic Printers is a quick and easy checklist for determining environmental compliance and pollution prevention opportunities for commercial printers

http://www.dec.state.ny.us/website/ppu/esalith.pdf

A Guide for Screen Printers and A Guide for Photo Processors have pollution prevention suggestions and regulatory guidance.

Screen printers: http://www.ecy.wa.gov/pubs/94137.pdf

Photo processors: http://www.ecy.wa.gov/pubs/94138.pdf

The Environmental Choice for Lithography guideline identifies the general, product specific, and submission requirements which lithographic printing companies must meet in order for their services to bear the EcoLogo under the Environmental Choice Program.

http://www.environmentalchoice.com/guidelines/pdfs/ecp-58.pdf

The program also offers a guideline for printing inks:

http://www.environmentalchoice.com/guidelines/pdfs/ecp-48.pdf

The Printing chapter from the World Bank's Pollution Prevention and Abatement Handbook describes processes and cleaner production options

http://wbln0018.worldbank.org/essd/essd.nsf/GlobalView/PPAH/$File/77_print.pdf

The EPA Profile of the Printing industry has extensive regulatory guidance, process descriptions and cleaner production solutions.

http://es.epa.gov/oeca/sector/index.html#print

EPA has another Guide to Pollution Prevention for the Commercial Printing Industry

http://es.epa.gov/oeca/fedfac/initiati/riskfed/rrelprnt.html

 

Major Sites Devoted to the Printing Industry and the Environment

The US EPA Design for the Environment (DfE) Program is working with the printing industry to identify cost-effective alternatives to existing products and processes that reduce risks to workers and the environment while maintaining or improving performance and product quality. There are subprojects on screen printing, lithography and flexography.

http://www.epa.gov/opptintr/dfe/industry/index.html

The Printer's National Environmental Assistance Center has case studies, discussion forums, technical articles, vendors and distributors and more.
http://www.pneac.org

The EPA Common Sense Initiative for the Printing Industry focuses on innovative and cooperative business/government management of environmental issues in printing.

http://www.epa.gov/commonsense/printing/index.htm

 

Printing Industry Associations

The Association for Suppliers of Printing and Publishing Technologies is a trade association specifically representing companies which manufacture or distribute equipment, systems, software, supplies and services used in printing, publishing and graphic communications.

http://www.npes.org/

The Digital Printing and Imaging Association serves all segments of the graphics industry; users, manufacturers and sellers, who share a basic common denominator: the use of digital printing technology.

http://www.dpia.org/

Graphical Arts Technical Foundation provides information on printing technologies, upcoming conferences, workshops and other printing-specific information. The information is more consistent with providing technological advancements and process training rather than comprehensive environmental guidance.

http://www.gatf.lm.com/

National Association of Litho Clubs includes management, technical production and mechanical personnel who are associated with some branch of the graphic arts. The group provides a forum for educating and sharing of information among members and affiliates.

http://www.graphicarts.org/

National Association of Printing Ink Manufacturers, Inc. is a trade association that represents the US printing ink industry and provides direction in regulations and regulatory compliance.

http://www.napim.org/

National Association of Quick Printers has a comprehensive environmental health and safety manual that can be purchased through the organization.

http://www.naqp.org/

Waterless Printing Association provides all the information a printer needs to know on waterless printing. The site is dedicated to "printing quality, productivity, and the environment."

http://www.waterless.org/

Printing Industries of America, Inc. is the world's largest graphic arts trade association representing an industry with more than 1 million employees and $132.1 billion in sales annually. The PIA Web site provides information on printing processes and technologies. The site also has links to other Web sites and other sources of information.

http://www.printing.org/

U.S Screen Printing Institute is a commercial site for screen printers with information on trade shows, industry resources, the US Screen Printing Institute products, and access to an interactive chat session with other screen printers.

http://www.usscreen.com/

Contacts for the Printing Industries Association - This site provides contact phone numbers as well as tips on reducing hazardous waste.

http://es.epa.gov/techinfo/facts/contact3.html

 


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