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The Rubber Products Industry:

Improvement of Resource Efficiency and Environmental Performance

Rubber products are a form of secondary chemical production. It is necessary to understand the fundamentals of basic chemicals and synthetic chemicals production in order to understand the pollution prevention opportunities in the plastic products industries. Most production of rubber products is done by molding of raw materials supplied by natural rubber and synthetic chemical producers. Many kinds of additives are used to give rubber its desired properties. Hot mixes are pressed into rubber sheets that are made into other products. A large proportion of all rubber production is for vehicle tires. Most of the environmental concerns in rubber companies are about air emissions. Changes in product formulation and improvements in air emissions controls are the main environmental protection solutions for air pollution. Energy efficiency is particularly important for this sector because almost all processing uses heat.

Rubber is not easily recycled into new rubber products, so finding new uses for rubber waste is a major concern. Disposal of used tires is an important issue in many areas and there are a number of organizations devoted to this problem. Most of the information about rubber recycling applies to tires. The most common uses of used tires are burning for energy recovery, and grinding and mixing into asphalt for roads. There is little easily-available information about environmental improvements in rubber production. Most solutions focus on better control of processes, minimizing spills and leaks, and energy efficiency.

The table below lists solutions to reduce waste and pollution in rubber production. Company environmental programs should demonstrate that these options have been considered thoroughly. Direct links to online guides to pollution prevention follow the table.

Solutions to Increase Efficiency and Reduce Waste in Rubber Product Manufacturing Companies

Storage
  • Receive chemicals in closed docks in sealed containers or in bulk rail or truck shipments with a minimal history of spills.
  • Store chemical piles inside the facility to ensure that any fugitive emissions can be contained within the facility.
  • Provide sealed containers for all open materials. Sealed containers should have air space between the chemical and the container cover to minimize "puffing" losses when the container is opened.
  • Provide computer inventory control methods to minimize the amount of stock purchased.
Operations
  • Utilize automatic dispensing and weighing equipment whenever possible. Automatic dispensing minimizes waste due to spills from manual dispensing and provides quality control.
  • Provide protocols for cleaning up spills and sweeping to ensure the proper segregation of waste.

Source: Profile of the Rubber and Plastic Industry. US EPA.

http://es.epa.gov/oeca/sector/index.html#rubber

 

Links

Technical Guides to Cleaner Production

Profile of the Rubber and Plastic Industry is the most comprehensive general report available, with good descriptions of processes and pollution prevention options.

http://es.epa.gov/oeca/sector/index.html#rubber

Basic Rubber Concepts is a good overview of rubber production chemistry.

http://www.bright.net/~jackrob/rubber.htm

Case Studies

Conserving Energy and Raw Materials at a Plastics Plant

http://www.emcentre.com/unepweb/tec_case/rubber_25/process/p6.htm

Waste Minimization for improving the solvent recovery process

http://www.emcentre.com/unepweb/tec_case/rubber_25/process/p5.htm

Better Process Control at Rubber Plant Reduces Air Emissions

http://www.emcentre.com/unepweb/tec_case/rubber_25/process/p3.htm

Rubber Re-Use in Belt Manufacture

http://www.emcentre.com/unepweb/tec_case/rubber_25/process/p2.htm

Envirosense lists about twenty abstracts of pollution prevention case studies for rubber makers.

http://es.epa.gov/cgi-bin/search.pl?studies=on

 

Major Sites Devoted to the Rubber Industry and the Environment

Tire and Rubber Recycling Advisory Council has many reports available.

http://www.itra.com/recycle.html

 

Food Processing Industry Associations

Rubber Manufacturers Association

http://www.rma.org/

International Tire & Rubber Association

http://www.itra.com/

International Institute of Synthetic Rubber Producers

http://www.iisrp.com/

Plastics Technology

http://www.plasticstechnology.com

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